Custom Handcrafted Framing

There are occasions when a client just can’t locate the frame profile they have envisioned for their piece.  Illustrated below are the steps we have taken to create a one-of-a-kind frame followed by some shots of the end result.  

We have greatest success with poplar wood when crafting our own profiles.  Here, 1” x 4” X 8’ pieces are glued together to achieve the desired thickness.  Rather than using one thick piece which might warp, we use two or three pieces glued together so the grains run opposite of each other.

The support piece that carries the finished frame and art work is constructed from 3/4’ plywood to guarantee a warp proof surface.  Fastened to the plywood support is a metal sheet which is textured with fine sandpaper sponges to achieve a brushed look.

The glued poplar is  passed thru the table saw to cut the five faces of each 8’ length.  Two coats of black primer are applied and sanded.  The next step is to cut 45 degree angles to the lengths of the four sides of the frame.  After the corners are glued and nailed, all nail holes are filled and sanded for a final primer coat.

The first fitting is to ensure all parts have been constructed to the correct specifications.

Because the frame its so large, extra precautions were taken to reinforce the corners integrity.  In addition to glue and nails, angle irons have been screwed into place. The client wanted to make the art work easily accessable, so the frame was fitted with magnets.  The magnets imbedded in the frame held it securely to the brushed metal facing.  The metal facing was part of the plywood frame that is hung on the wall using two large wooden cleat.

Applying the finish to the frame was an arduous task.  To achieve its base color, silver leafing was applied.  After trial and error on sample pieces,  black paint was applied and wiped thoroughly to achieve a streaked appearance.  Using a toothbrush, additional black paint was flicked on to create "wormholes".  Lastly, several clear coats were added to provide a protective surface.

Here's a taste of what the finished product looks like featured in the photographers home